What is homogenization - homogeneus

 What is homogenization ?

 The word homogeneous has origins in Medieval Latin homogeneus, equivalent to homogene stem of Greek homogenḗs of the same kind .

 This refers to anything being similar. When this is applied to the process industry , homogenizer is a device which is used in making any number of liquids or solid- liquids homogeneous.

 If we talk about this at a commercial scale, homogenizer is a device which can blend , dissolve, disperse, emulsify or mix 2 or more hetrogeneous liquids or liquid-solids.

 Hence homogenizers have gained a lot of popularity in the processing industry owing to their fast and energy efficient outputs with a very minimum space requirement.

 Homogenizers act on centrifugal force producing varied results according to requirement.

 The homogenizers feature 4 main parts :

1.)     Rotor : The rotor rotates at a high speed causing negative suction driving the liquids towards itself.

2.)     Stator : The rotor then expels the liquids outwards passing the stator. The designs of stators are varied according to application .

3.)     Sealing system : According to process , homogenizers require different sealing systems

4.)     Drive motor : TEFC ( Totally enclosed fan cooled ) , Flameproof or Stainless steel

High Shear Homogenizer

 High Shear Homogenizer

The specially designed Wahal make High Shear homogenizer for works on the principle of the high centrifugal force produced due to the high rpm of the rotor mounted on the main spindle and thus producing a very high shear due to the specially designed minimal tolerance between the rotor and stator. The homogenizer is equipped with precision engineered rotor/ stator work head with a minimal tolerance between them that provides much more fine results.

Industrial High Shear Homogenizers

Wahal make high shear homogenizers are characterized by their flexible adaptability to different media, 

tasks and applications taking into account procedural, technical, economical as well as safety

 aspects.

High Speed High Shear Homogenizer

Wahal make high shear homogenizer has one operating  principal but many names: “Rotor–stator 

machine, wet size reduction machine, mill, high shear mill, high shear homogenizer, centrifugal mill, 

colloid mill, toothed disc granulator, toothed-disk mill, disc mill, dynamic mixer, de-agglomerator, homogenizer.

Types of High Shear Homogenizers –

1. Bottomdrive Homogenizers (Bottom mounted homogenizers )

2.  Batch Homogenizer –

• Intak Batch Homogenizer
• Enclosed Shaft Homogenizer

3. Inline Homogenizer –

• Single Stage Inline Homogenizer
• Two Stage Inline Homogenizer
• Four Stage Inline Homogenizer

Advantages

• The World Leader in Blending, Emulsifying & Homogenizing, Disintegration, Particle Size Reduction, 
• Gelling & Solubilizing
• Extensive test facilities
• Efficient and Economical solution.
• Trial Program
• Worldwide Facilities
• Reduces process times
• Saving cleanup time and cost
• Increasing capacity with a higher flow rates
• Easy maintenance
• Lower power requirements
• Worldwide support
• Supervise installation and start up.
• 40+ Years’ Experience

The important role of Inline High Shear homogenizers in the food industry

The important role of Inline High Shear homogenizers in the food industry

 Food producers are now working to offer new product categories to meet customer needs, for example, eliminating trans-fat and reducing the content of sugar, fat, and sodium. These new requirements are to be fulfilled while balancing consumer satisfaction and nutrient content. In order to face those challenges, homogenization processes are the way in which food production is completed. There is an optimal mixing procedure for each emulsion, dispersion, and lipid that achieve objectives with the most economical methods. The developer optimizes the mixing process to better suit the product characteristics and requirements, resulting in unprecedented results. The options that adjust the mechanical forces applied to the product during mixing are simple to use. 

Wahal group of industries and its equipment is used by food biologists to produce high yield cell disorders and stable emulsions. New food and drink products can be created and improved and harmful bacteria eliminated.

Wahal engineers have a modular approach which supports a wide range of process configurations including support options for functions like pasteurization at high pressures. Our equipment is designed for sanitary applications in order to understand the need for an absolutely clean production process.

 Wahal Group offers unique benefits in terms of innovative technology for producing nano-emulsions or micro-emulsions, dispersions, lipids, improving quality, a longer shelf – life, stability, bioavailability, color, flavor, texture, and nutritional value for many of its products. Production benefits include 24/7 reliable operation and reduced costs at fewer passes and less wear. Jump is ensured to increment production on a daily basis. Options such as automated control, inline process design, data collection, and validation documentation have complied with strict FDA requirements.

The high shear mixer made by Wahal Engineers features flexible adaptability to various media, tasks, and uses, taking account of procedural, technical, cost-efficient, and safety aspects.

                        
                            YouTube Channel : High Shear Homogenizers  

Wahal makes a high shear mixer has a single head, but a large number of names.

In a main continuous phase (liquid), with which it is usually intermixed, a high shears homogenizers mixer disperses and/or transports one phase or ingredient in a tank that contains the solution to be mixed, or a pipe through which the solution passes, a rotor is used to create shear, together with a standard component known as the stator or a variety of rotors and stators. An emulsion, suspensions, lyosols (gas dispersed into a liquid), and granular products can be created by a high – shear mixer.

Read Blog for more information : www.wahalengineers.com

 The different advantages over other methods of homogenization are increasingly being used as a method of food production. The decision of a consumer to purchase one food brand from another is based in large part on its consistency, taste, and appearance. The processing technique, which dictates these factors, should be considered carefully with the most common homogenization.

Agitators Hand Sanitize Machine

 
Agitators Hand Sanitizer Machine
 
Hand sanitizers have gained immense popularity in the recent times.
Wahal specializes in the manufacturing of hand sanitizer mixing systems and plants.

 The manufacturing of hand sanitizers generally requires low shear mixing. Wahal provides special blade designs for efficient mixing of low to high batch volumes.

An explosion-proof setup is offered for safety purposes. The final mix can then be transferred and pumped into the filling machines.
 
The hand sanitizer can be produced and packed in either liquid or gel form depending on the formulation and can also be added with different colorants and fragrances.

 
We can also offer ATEX approved motors and panel enclosures for the same.

Wahal Engineers Manufacturing of hand sanitizer machine generally requires low shear mixing which called an agitator mixer uses a water tank agitator.
 
Please feel free to contact us for more information.  As all of our designs are custom done, we will need more data on your requirement ! 

An agitator is a device or mechanism to put something into motion by shaking or stirring. Industrial agitators are machines used in industries that process products in the chemical, food, pharmaceutical and cosmetic industries, in a view of:

 Jetfoil agitator: Jetfoil or hydrofoil agitator blades are similar to the aerofoil used in airplanes. They are useful to drag the material in the direction of the blades. They are used in numbers in a vessel and each consecutive blade is placed in the opposite direction such that the blade at bottom throws the material upwards while the one at the top throws the material downwards.

 Anchor agitator: Anchors are close-clearance impellers that fit the contour of the vessel thus, encompassing the complete circumference area in the vessel. Anchor Agitators are used for optimizing the mixing system for higher viscosity.

 Contra-rotary agitator: Contra Rotary Agitator comprises of a dual drive, each drive has blades rotating in contra directions (i.e. one in clockwise direction and the other in anti-clockwise) to completely blend highly viscous products. It is suitable for thorough mixing/ blending of highly viscous and dense products like toothpaste, grease & other viscous compounds.

agitators |  sanitizer machine | agitator mixer | tank agitator

 

SHEAR PUMP | INLINE SHEAR MIXERS PUMP

 SHEAR PUMP | INLINE SHEAR MIXERS PUMP

The shear pump widely known as the high shear pump is a mechanical device used for pumping liquids/semi solids working on the principle of high shear force produced in between the working head (i.e. rotor & stator). The pump works on the principle of the high centrifugal force produced due to the high rpm of the rotor mounted on the main spindle which exerts a centrifugal force on the water and pumps it to the stator walls and thus material is being sheared due to the very less tolerance between the rotor and stator. The pump is equipped with precision-engineered rotor/ stator work head with a minimal tolerance between them that provides much more fine results.

Industrial Name of – shear pump, high shear pump, shear pump, inline shear mixer pump shear pump mixer,  dynashear pump

The shear pump is a type of pump which is used for a wide range of applications involving emulsifying, blending, hydrating, dissolving, homogenizing, particle size reduction, reclamation, de-agglomeration, suspending, dispersing, and disintegrating solids.  The pump is different in the sense that it has concentrically mounted set of rotor and stator. There are different combinations of rotor and stator heads, wherein the rotor is four blade type axial rotor while the stator maybe General Mixing Head/Hole type, Mixing Head/Square hole type, Din-integrated Head/Slotted type, Emulsion screen head/Fine hole type.

What is Inline High Shear Mixers

 What is Inline High Shear Mixers?

What are some of the most favorable, high-growth prospects for the global High-shear Mixer market?

Inline High shear homogenizer is to be designed for a high degree of mixing and replaces the simple agitator which is ineffective in mixing. 

High Shear Mixer Manufacturers in India

It is applied where the requirement of high speed and pressure for the complicated process of mixing. It performs a different type of operations like emulsification, dissolution, high shear mixing, etc

It has a self-pumping quality such that provides a centrifugal pumping action without any need of an external pump. The stators are easily changed as per particle required size for the mixing process.