Why inline blending beats batch mixing ?

 Can Inline integration systems be used to eliminate other bulk mixing limits?

Drum pumps may be used to transfer liquid to the tank based on weight. Small pairs of material will be rolled up to the top of the tank and discarded by hand. A centrifugal or PD transfer pump can be transported by wheels and connected to a tote as many of the materials used are also transmitted by weight gain.

Inline Homogenizer

Large production sites with a large budget process can be complicated in their own way by making these transfers automatically and will generate mass storage compared to tote, drums, etc, where possible. These ingredient supplements are still discarded one at a time by weight. Load cells or floor scales should take into account the weight of the tank, so their adjustment is usually poor when it comes to small dumping of the ingredient, thus providing poor balance control between the ingredients.

High Shear Mixers 

The most advanced industries can use expensive bulk flow meters to fly in liquid vessels at the same time, but without a guarantee that the right amount was discarded, as flow meters will not take into account the residual in plumbing, drainage rates, etc. Usually, manufacturers' recipes include large amounts of water or a specific ingredient. Transferring water to a bulk tank is a wasteful practice, but we will get to that later.

What exactly is linear integration?

Mixing is done in one tank where all the ingredients are usually added one at a time. This method has many problems:

• A large, expensive tank is needed. 

• The tank (s) use an important floor area. 

• The ingredients are usually added one at a time.

• A bulk material or water that is transferred to this tank consumes an important area. High movement HP is required in the tank. 

• The rate control is inaccurate due to low adjustment flow rates or load cells. 

• Many tanks are added, and more ground space is used as the demand for additional capacity increases.

Liquid powder mixer - LPM

 Liquid powder mixer. 

The Powder Induction Mixer is a very efficient device to mix powders with liquids. 

The special design of the rotor creates powerful suction inside the router status assembly and suction powders in a very fast efficient and clean manner. This can be applied to a variety of applications, including food cosmetics and chemicals. The design is highly sophisticated in nature and it can be changed as per the customer requirement.

The liquid powder mixer comes with a variety of options to feed powders, including the following :

1. Jumbo bag unloading system. 

2. Flexible hose to suck powders from silos directly 

3. Custom-designed Hopper

4. Bag tipping station 

The LPM ( Liquid powder mixer) is connected to a vessel ( with a recirculation loop ) Which can be of any quantity. And the PLM (Powder Liquid Mixer) is designed according to the viscosity and the volume, and the kind of powder. The suction rate of the powders depends on the Specific gravity of the powders and also their nature. 

We also have a variety of starter designs. To ensure the kind of mixing output, we get from the mixer. 

Wahal also does customized mixing vessels. Paired with liquid powder mixer, and the power dosing system. We also use a variety of automation. 

The powders and the liquids are dosed in a very precise manner using automation. 

The design of the system depends on the pressure , temperature, viscosities, and the process cycle time is taken into consideration. The range of viscosity, which we can handle is from 100 CPS to 100,000 CPS.

Soya milk is a high protein, iron-rich milky liquid produced from pressing

 Soya milk is a high protein, iron-rich milky liquid produced from pressing ground, cooked soybeans. Creamy white soy milk resembles cow's milk but in fact differs from its dairy counterpart in a number of ways. Not only is it higher in protein and iron content, but it is cholesterol-free, low fat, and low sodium. It is, however, lower in calcium and must be fortified with calcium when given to growing children.

The manufacturing process

The soybean is a low acid food and as such, is a good host for the breeding of harmful bacteria. Thus, the manufacturing process is "aseptic," meaning that at a certain point in its production, the soy milk is sealed off from any air because it might introduce dangerous bacteria into the product. The development of successful, affordable aseptic production of soy milk has been of tremendous importance in the mass production of this beverage.

The initial phases of the production of soy milk do not have to be sealed off to air; only later does this happen.

Decorative Emulsion Paint

 Industry: Paint and lacquer industry

End product: Decorative Emulsion Paint

Application: Dispersing pigments and fillers in water

Process plant for architectural coatings 

Our customers include the world's leading dispersed paint manufacturers Many of whom have now abandoned traditional production processes and switched to Wahal Engineer's liquid powder mixer technology.

We are committed to serving all of our customers, individually, with the full potential of the operation. Together we explore the whole chain of processes and identify each concept in order to find the best solution. Whether we connect each machine to existing process vessels or set up a complete, turnkey system: High efficiency is our gold standard.

Advantages compared to the previous process:

Wahal Engineer liquid powder mixer allows our customers to better position themselves in the future. The simplification of process steps means that there is a greater potential for productivity adjustment. Our plants not only reduce production times significantly but also provide greater savings compared to conventional production methods in terms of raw materials and energy consumption.

Liquid Syrup Production Plants

 Wahal Plants for the Product of Liquid Syrup is an ideal tool in the pharmaceutical industry for the production of Oral Liquids. It is specially designed to consider two key factors that directly affect the quality of Liquids. Low liquid handling and clean operation during production.

Wahal Equipment Offers Liquid Syrup Production Plants From 50 Litres To 20,000 Liters. Needless to say, it also offers the benefits of effective use of staff. The Sugar Melt is made of numerous sheets which are installed in the construction legs . The filter is made of quality material embedded between the Sugar Melt vessel and the ship's production vessel. Manufacturing Machine Made with a reliable sheet and all welding is done with argon arc. The complete unit will be mounted on a Portable trolley attached with:

1. Wahal Inline Homogenizer

2. Wahal Inline homogenizer with mounting & motor 

We are designing a beverage production industry for the use of one operator and one assistant, which saves on significant labour costs.

1. Sugar syrup - production vessels are provided with a strong coil.

2. Heating and cooling, designed for an internal vacuum to facilitate the transfer of sugar from stores to a syrup vessel.

3. The sugar syrup is transferred to production vessels via the first filter of online sugar syrup via vacuum.

4. The inflow of all agitator propellers is grounded using a specially designed machine surface with a strong metal.

5. The advantage of lower propeller agitators over ordinary agitators is that there is no shaft vibration, no connection to the drive coupling, which leads to lower maintenance costs for the oral fluid industry.

6. Pipes, pipe fittings, and valves on the machine, are seamless, electrically polished inside with standard DIN unions and silicon gaskets.

7. We equipped the ship's maintenance holes with davit, and the repair hole slide slipped instead of lift.

8. Automation is available, suitable for the purpose of the process as:

1. All function controls with PLC controls with touch screen.

2. Level controls using capacitance probe or electronic load cells.

3. Digital indicator and controls for all Process time parameters, agitator speed, temperature, pressure and level.

Application and procedure:

Wahal engineer is designed and built to prepare vessels and integrate process information related to sterile injection solution, dispersion, eye products, syrup, and suppositories.

Preparing Tanks:

• Extremely clean processing.

• Minimum hand handling.

• Compliance with design and cGMP

• Up to 5,000 liters.

• Atmospheric, Vacuum, or Functional Pressure.

• Heat and cooling jacket.

• Internal Pressure Vessel 

• Heat jacket pressure

• Heat by steam or hot water.

• Thermal Insulated.

• Mechanical or Electro polishing of the interior.

• Welded, open, or folded type cover

• Integrated Cleaning 

• Physical killings on request.

• Verification agreements and tool festival.

Flexible Speed ​​Variations:

• Agitator can be driven up or down or magnetically driven.

• Propeller type, Anchor type supplied with Wahal High-speed disperser or Wahal rotor-stator homogenizer.

• Single or double mechanical marking.

Wahal Water Syrup Manufacturing Industry / Fully Automated Liquid Manufacturing Industry which includes:

• Sugar Charging / Transmission System.

• Storm Melt Sugar Vessel.

• Basket Filter & Transmission Pump.

• Synthetic Ship Product Vessel.

• Wahal Inline Homogenizer.

• Press Zero Lift upwards.

• Flexible storage tank.

• Connecting pipe.

• Transfer Pumps.

• Integrated automatic control panel.

• Working Platform.

Wahal welcomes you to explore our machines and our plant! We are happy to help!

 

What is Pharmaceutical engineering

 

APPLICATIONS:

to know more about Pharmaceutical machinery....

• API Wet Suspension Milling
• Culture Media Production
• Radiographic Contrast Media
• Tablet Coatings
• Creams, Ointments, Lotions And Gels
• Dental Treatment Gel
• Dental Impression Material
• Antacids

• Cough Syrups
• Antibiotics
• Injectables
• Nutritional Drinks
• Oral Suspensions
• Vitamin Dispersions
• Eye Drop Emulsions
• Ophthalmic Suspension

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Mayonnaise Processing Plant

Mayonnaise Processing Plant

Vacuum homogenization unit, a customized integrated solution for mixing, cutting, homogenizing and emulsification applications. The process takes place in a hermetically sealed environment thus, along with mixing, solids are introduced into the liquid stream under vacuum.

Wahal Engineers Process takes great pleasure in introducing itself as one of the leading Equipment Manufacturer for the Mayonnaise Making High Shear Mixer Machine. It can be used by Mayonnaise, Mayonnaise Machine, Garlic Mayonnaise Making Machine.