Liquid Syrup Production Plants

 Wahal Plants for the Product of Liquid Syrup is an ideal tool in the pharmaceutical industry for the production of Oral Liquids. It is specially designed to consider two key factors that directly affect the quality of Liquids. Low liquid handling and clean operation during production.

Wahal Equipment Offers Liquid Syrup Production Plants From 50 Litres To 20,000 Liters. Needless to say, it also offers the benefits of effective use of staff. The Sugar Melt is made of numerous sheets which are installed in the construction legs . The filter is made of quality material embedded between the Sugar Melt vessel and the ship's production vessel. Manufacturing Machine Made with a reliable sheet and all welding is done with argon arc. The complete unit will be mounted on a Portable trolley attached with:

1. Wahal Inline Homogenizer

2. Wahal Inline homogenizer with mounting & motor 

We are designing a beverage production industry for the use of one operator and one assistant, which saves on significant labour costs.

1. Sugar syrup - production vessels are provided with a strong coil.

2. Heating and cooling, designed for an internal vacuum to facilitate the transfer of sugar from stores to a syrup vessel.

3. The sugar syrup is transferred to production vessels via the first filter of online sugar syrup via vacuum.

4. The inflow of all agitator propellers is grounded using a specially designed machine surface with a strong metal.

5. The advantage of lower propeller agitators over ordinary agitators is that there is no shaft vibration, no connection to the drive coupling, which leads to lower maintenance costs for the oral fluid industry.

6. Pipes, pipe fittings, and valves on the machine, are seamless, electrically polished inside with standard DIN unions and silicon gaskets.

7. We equipped the ship's maintenance holes with davit, and the repair hole slide slipped instead of lift.

8. Automation is available, suitable for the purpose of the process as:

1. All function controls with PLC controls with touch screen.

2. Level controls using capacitance probe or electronic load cells.

3. Digital indicator and controls for all Process time parameters, agitator speed, temperature, pressure and level.

Application and procedure:

Wahal engineer is designed and built to prepare vessels and integrate process information related to sterile injection solution, dispersion, eye products, syrup, and suppositories.

Preparing Tanks:

• Extremely clean processing.

• Minimum hand handling.

• Compliance with design and cGMP

• Up to 5,000 liters.

• Atmospheric, Vacuum, or Functional Pressure.

• Heat and cooling jacket.

• Internal Pressure Vessel 

• Heat jacket pressure

• Heat by steam or hot water.

• Thermal Insulated.

• Mechanical or Electro polishing of the interior.

• Welded, open, or folded type cover

• Integrated Cleaning 

• Physical killings on request.

• Verification agreements and tool festival.

Flexible Speed ​​Variations:

• Agitator can be driven up or down or magnetically driven.

• Propeller type, Anchor type supplied with Wahal High-speed disperser or Wahal rotor-stator homogenizer.

• Single or double mechanical marking.

Wahal Water Syrup Manufacturing Industry / Fully Automated Liquid Manufacturing Industry which includes:

• Sugar Charging / Transmission System.

• Storm Melt Sugar Vessel.

• Basket Filter & Transmission Pump.

• Synthetic Ship Product Vessel.

• Wahal Inline Homogenizer.

• Press Zero Lift upwards.

• Flexible storage tank.

• Connecting pipe.

• Transfer Pumps.

• Integrated automatic control panel.

• Working Platform.

Wahal welcomes you to explore our machines and our plant! We are happy to help!

 

What is Pharmaceutical engineering

 

APPLICATIONS:

to know more about Pharmaceutical machinery....

• API Wet Suspension Milling
• Culture Media Production
• Radiographic Contrast Media
• Tablet Coatings
• Creams, Ointments, Lotions And Gels
• Dental Treatment Gel
• Dental Impression Material
• Antacids

• Cough Syrups
• Antibiotics
• Injectables
• Nutritional Drinks
• Oral Suspensions
• Vitamin Dispersions
• Eye Drop Emulsions
• Ophthalmic Suspension

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Mayonnaise Processing Plant

Mayonnaise Processing Plant

Vacuum homogenization unit, a customized integrated solution for mixing, cutting, homogenizing and emulsification applications. The process takes place in a hermetically sealed environment thus, along with mixing, solids are introduced into the liquid stream under vacuum.

Wahal Engineers Process takes great pleasure in introducing itself as one of the leading Equipment Manufacturer for the Mayonnaise Making High Shear Mixer Machine. It can be used by Mayonnaise, Mayonnaise Machine, Garlic Mayonnaise Making Machine.

 

pesticide manufacturers machinery

Pesticide is a substance that kills plants or animals that hinder the human food supply. They cover insecticides, fungicides, herbicides, nematicides and rodenticides. A pesticide is formed from an active ingredient that is coupled with inert ingredients. 

The active ingredient kills the pests, while the inert ingredients facilitate spraying and coating on the target plant, thus contributing to many advantages.  

pesticide manufacturers machinery

Many large pesticide manufacturers have highly developed quality control laboratories that test each pesticide for its potency, emulsification, density, colour, pH, particle size (if dust), and suspension. Wahal Engineers provides a wide range of machinery that supports these steps. We have classified our machinery according to the application as follows.

LIQUID FORMULATIONS

COATED GRANULES FORMULATION PLANT

WETTABLE POWDER ( WDP PLANT)

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Decorative Emulsion Paint

 Industry: Paint and lacquer industry

End product: Decorative Emulsion Paint

Application: Dispersing pigments and fillers in water

Process plant for architectural coatings 

Our customers include the world's leading dispersed paint manufacturers Many of whom have now abandoned traditional production processes and switched to Wahal Engineer's liquid powder mixer technology.

We are committed to serving all of our customers, individually, with the full potential of the operation. Together we explore the whole chain of processes and identify each concept in order to find the best solution. Whether we connect each machine to existing process vessels or set up a complete, turnkey system: High efficiency is our gold standard.

Advantages compared to the previous process:

Wahal Engineer liquid powder mixer allows our customers to better position themselves in the future. The simplification of process steps means that there is a greater potential for productivity adjustment. Our plants not only reduce production times significantly but also provide greater savings compared to conventional production methods in terms of raw materials and energy consumption.

Wahal liquid powder mixer covers 5 steps of the process -

• the pouring of the vessel,

• transport,

• powder upload,

• wet powder

• dispersion - in a single process plant.

Following Wahal machines will help you understand the industry better!

1. Wahal High-Speed Disperser

Active industry: A double-shelf disperser is active in the chemical industry, such as printing ink, paint, adhesives and paints, etc.

Function: This machine is suitable for product dispersing, mixing, blending and other production processes.

Principle of operation: The dispenser can not only distribute building materials with a low need for refinement but also combine them into direct storage products. Disperser's sawtooth disperser impeller moves very fast to attach to the vessel while rotating at high speed. Material particles become smaller particles during a strong impact with shear force. The impeller blade mixing is made in accordance with the size of the material tank to fully dissolve the contents of the tank and to meet the requirements of the production process.

Tips: You can increase the processing rate, resource form, size requirements or the area of ​​the items you need to process. Sower Marketing Engineers will provide you with solutions to your satisfaction.

Features

1. Adequate processing of building materials

2. Hydraulic lift ensures stability and reliability

3. Great potential for processing power

4. Form mixing of two shafts

2. Wahal High-Speed Dissolver 

If you thought it would never happen, think again. The Wahal Engineer Power System integrator for Disintegrator will disperse, melt or disperse the most solid solids - up to 40 ′ ′ across - in a single operation, and sometimes you would not believe it. The Disintegrator includes a powerful and unique Wahal Engineer mixer available under a custom-built ship. The mixer pulls heavily down from the surface of the liquid, pulling down even solid objects that overflow, no matter what size. These solids are literally separated and dispersed throughout the mixture, and with the adjustment of the Wahal Engineer In-Line mixer installed in the system, it is completely melted or suspended. For small solids, Wahal Engineer offers a Duplex Disintegrator / Dissolver, specially designed to disperse and dissolve solid rubber and polymers for the oil and adhesive oil industry.

How It Works

The Disintegrator is an independent high-power unit that incorporates a Wahal Engineer high shear rotor/stator dispersing function headset into a custom-built dedicated vessel integrated with the Wahal Engineer high shear In-Line mixer.

Disintegrator / Solvents

The unit is charged with liquid and started. A large solid is inserted into the vessel and then pulled down to the working tip which will quickly cut the lumps and cut at the edges and corners. These will be pulled inside the work head, driven by centrifugal force on the periphery and also cut off the rotor tips against the edges of the stator perforations as they are fired by heat from the head.

The rapid disintegration of large solids continues until all particles are small enough to be pulled to the working surface to continue dispersing. The materials are horizontally removed from the work surface and forced to the top of the ship's walls. This cycle continues until all solid matter is reduced to granular size.

Once the solids have been reduced to a granular size the self-pumping In-Line mixer is started. The product is pulled from the bottom of the vessel, processed by the In-Line function of the shear high rotor/stator and then transferred back to the top of the vessel to ensure complete resolution or suspension.

General Applications

• A quick solution for rubber and polymer blocks on lubricants, solvents and asphalt for the production of VM lubricants, adhesives and polymer modified asphalt open road.

• Getting a waste candy.

• Wet deterioration of waste rubber.

• The rapid spread of large volumes of powder or substances that are hard to wet and have a tendency to “rescue.”

• Dispersion of filter cakes.

Feel free to discuss our products with our officials and visit us on the Wahal website

High pressure homogenizer manufacturers in India

Homogenizer manufacturers in  Mumbai India 

Wahal manufactures high shear homogenizer for works on the principle of the high centrifugal force produced due to the high rpm of the rotor mounted on the main spindle and thus producing a very high shear due to the specially designed minimal tolerance between the rotor and stator. The high shear homogenizer is homogenizing the feed particle into the fine droplet size and the degree of homogenization is very effective and capable for diverse products such that creams, lotion, flavor emulsion, dispersion of fine particles, blending of semi-liquid, dissolving, pasteurization, etc.

Inline homogenizer manufacturers
Wahal makes high shear mixer homogenizers which are characterized and acceptable by their flexibility, economically, technically as well as safety aspects. It works in a minimal tolerance between rotor and stator which provides much more fine results.

High pressure homogenizer manufacturers in India
The different kinds of applications performed by the industries and the increasing regular demand of high-pressure homogenizer which performs a highly capable task that reduces easily globule size particles into fine droplet particles as per industrial aspects. Also, Wahal considers the cost factor throughout the process without any harm to the product result. A high-pressure homogenizer mixer improves the quality of the product and improve the efficiency of the process and reduces the cost factor throughout the process.

Homogenizer, homogeniser manufacturers in pune, India
Homogenizer works better when fed with a premix of uniform and fine globule or particle size, allowing the product to pass through the homogenizer at a much faster rate, normally in a single pass.