pesticide manufacturers machinery

Pesticide is a substance that kills plants or animals that hinder the human food supply. They cover insecticides, fungicides, herbicides, nematicides and rodenticides. A pesticide is formed from an active ingredient that is coupled with inert ingredients. 

The active ingredient kills the pests, while the inert ingredients facilitate spraying and coating on the target plant, thus contributing to many advantages.  

pesticide manufacturers machinery

Many large pesticide manufacturers have highly developed quality control laboratories that test each pesticide for its potency, emulsification, density, colour, pH, particle size (if dust), and suspension. Wahal Engineers provides a wide range of machinery that supports these steps. We have classified our machinery according to the application as follows.

LIQUID FORMULATIONS

COATED GRANULES FORMULATION PLANT

WETTABLE POWDER ( WDP PLANT)

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Decorative Emulsion Paint

 Industry: Paint and lacquer industry

End product: Decorative Emulsion Paint

Application: Dispersing pigments and fillers in water

Process plant for architectural coatings 

Our customers include the world's leading dispersed paint manufacturers Many of whom have now abandoned traditional production processes and switched to Wahal Engineer's liquid powder mixer technology.

We are committed to serving all of our customers, individually, with the full potential of the operation. Together we explore the whole chain of processes and identify each concept in order to find the best solution. Whether we connect each machine to existing process vessels or set up a complete, turnkey system: High efficiency is our gold standard.

Advantages compared to the previous process:

Wahal Engineer liquid powder mixer allows our customers to better position themselves in the future. The simplification of process steps means that there is a greater potential for productivity adjustment. Our plants not only reduce production times significantly but also provide greater savings compared to conventional production methods in terms of raw materials and energy consumption.

Wahal liquid powder mixer covers 5 steps of the process -

• the pouring of the vessel,

• transport,

• powder upload,

• wet powder

• dispersion - in a single process plant.

Following Wahal machines will help you understand the industry better!

1. Wahal High-Speed Disperser

Active industry: A double-shelf disperser is active in the chemical industry, such as printing ink, paint, adhesives and paints, etc.

Function: This machine is suitable for product dispersing, mixing, blending and other production processes.

Principle of operation: The dispenser can not only distribute building materials with a low need for refinement but also combine them into direct storage products. Disperser's sawtooth disperser impeller moves very fast to attach to the vessel while rotating at high speed. Material particles become smaller particles during a strong impact with shear force. The impeller blade mixing is made in accordance with the size of the material tank to fully dissolve the contents of the tank and to meet the requirements of the production process.

Tips: You can increase the processing rate, resource form, size requirements or the area of ​​the items you need to process. Sower Marketing Engineers will provide you with solutions to your satisfaction.

Features

1. Adequate processing of building materials

2. Hydraulic lift ensures stability and reliability

3. Great potential for processing power

4. Form mixing of two shafts

2. Wahal High-Speed Dissolver 

If you thought it would never happen, think again. The Wahal Engineer Power System integrator for Disintegrator will disperse, melt or disperse the most solid solids - up to 40 ′ ′ across - in a single operation, and sometimes you would not believe it. The Disintegrator includes a powerful and unique Wahal Engineer mixer available under a custom-built ship. The mixer pulls heavily down from the surface of the liquid, pulling down even solid objects that overflow, no matter what size. These solids are literally separated and dispersed throughout the mixture, and with the adjustment of the Wahal Engineer In-Line mixer installed in the system, it is completely melted or suspended. For small solids, Wahal Engineer offers a Duplex Disintegrator / Dissolver, specially designed to disperse and dissolve solid rubber and polymers for the oil and adhesive oil industry.

How It Works

The Disintegrator is an independent high-power unit that incorporates a Wahal Engineer high shear rotor/stator dispersing function headset into a custom-built dedicated vessel integrated with the Wahal Engineer high shear In-Line mixer.

Disintegrator / Solvents

The unit is charged with liquid and started. A large solid is inserted into the vessel and then pulled down to the working tip which will quickly cut the lumps and cut at the edges and corners. These will be pulled inside the work head, driven by centrifugal force on the periphery and also cut off the rotor tips against the edges of the stator perforations as they are fired by heat from the head.

The rapid disintegration of large solids continues until all particles are small enough to be pulled to the working surface to continue dispersing. The materials are horizontally removed from the work surface and forced to the top of the ship's walls. This cycle continues until all solid matter is reduced to granular size.

Once the solids have been reduced to a granular size the self-pumping In-Line mixer is started. The product is pulled from the bottom of the vessel, processed by the In-Line function of the shear high rotor/stator and then transferred back to the top of the vessel to ensure complete resolution or suspension.

General Applications

• A quick solution for rubber and polymer blocks on lubricants, solvents and asphalt for the production of VM lubricants, adhesives and polymer modified asphalt open road.

• Getting a waste candy.

• Wet deterioration of waste rubber.

• The rapid spread of large volumes of powder or substances that are hard to wet and have a tendency to “rescue.”

• Dispersion of filter cakes.

Feel free to discuss our products with our officials and visit us on the Wahal website

High pressure homogenizer manufacturers in India

Homogenizer manufacturers in  Mumbai India 

Wahal manufactures high shear homogenizer for works on the principle of the high centrifugal force produced due to the high rpm of the rotor mounted on the main spindle and thus producing a very high shear due to the specially designed minimal tolerance between the rotor and stator. The high shear homogenizer is homogenizing the feed particle into the fine droplet size and the degree of homogenization is very effective and capable for diverse products such that creams, lotion, flavor emulsion, dispersion of fine particles, blending of semi-liquid, dissolving, pasteurization, etc.

Inline homogenizer manufacturers
Wahal makes high shear mixer homogenizers which are characterized and acceptable by their flexibility, economically, technically as well as safety aspects. It works in a minimal tolerance between rotor and stator which provides much more fine results.

High pressure homogenizer manufacturers in India
The different kinds of applications performed by the industries and the increasing regular demand of high-pressure homogenizer which performs a highly capable task that reduces easily globule size particles into fine droplet particles as per industrial aspects. Also, Wahal considers the cost factor throughout the process without any harm to the product result. A high-pressure homogenizer mixer improves the quality of the product and improve the efficiency of the process and reduces the cost factor throughout the process.

Homogenizer, homogeniser manufacturers in pune, India
Homogenizer works better when fed with a premix of uniform and fine globule or particle size, allowing the product to pass through the homogenizer at a much faster rate, normally in a single pass.

Processes and technologies for Mixing, Dispersing

Processes and technologies for mixing, dispersing, and moisturizing form the core competencies of Wahal Engineer. Before manufacturing a product on a large scale, an effective process must be developed to produce it. With our vigilant process engineers, you can develop new efficient production processes or upgrade their existing processes. 

At our testing centre almost the entire range of Wahal Engineer equipment Laboratory Mixing Equipment, Laboratory Batch Homogenizer, Laboratory Batch Mixer, Laboratory Inline Homogenizer, Laboratory Bead Mill Machine from the laboratory to production scale – is offered to you for this purpose. Various measurement and analysis tools and recording capabilities form the basis for extensive test texts. Based on this, we create a guaranteed process to give you the required process certainty. With process confirmation, we ensure that using the same equipment as in the test, machine, or system process also brings the same results.

Together we improve your custom process

From the beginning, we are deeply engaged with your industry and inquiries. A process engineer knowledgeable in your application scope will support you as a contact partner and technical expert for the entire process development process.

We define the current situation with you and your desires and expectations: What should be done? What process do you already use? What is the situation with the area? What do you expect to gain from the future production processes? What values ​​should be produced?

Your benefits

1. Experience more than 5,000 raw and processed raw materials
2. Individual support from process engineers and applications
3. Compilation and analysis of process parameters
4. Testing Center
5. Custom process
6. Proof of process

INDIVIDUAL AND YOUTH: 

Economic solutions
With precise purpose and use of basic data about your current process, we are able to calculate relevant performance data and key statistics – including bulk time and ROI. The right solution for your issues may also include soft processes and recipes developed near the best machine technology High Shear Mixer, High Speed Disperser, Bead Mill Machine, Powder Liquid Mixer, Batch Homogenizer etc. Thanks to their knowledge and technical expertise, our process engineers discover the power of your production process that you may not have considered. Finally, there is the integrated and innovative solution, fully tailored to your needs.

Importance of high shear mixers in processing industry - High Shear Mixers

 Importance of high shear mixers in processing industry - High Shear Mixers

Importance of high shear mixers in processing industry

Wahal Engineers manufacture and large export a wide range of equipment, including Bitumen Emulsion, PMB, and Cutback Plants. Wahal Engineers, specially designed, makes High Shear Inline homogenizer for work on the principle of a high centrifugal force produced because of its large rpm of rotor mounted in the main spindle. The specially designed minimal tolerance of the rotor and stator makes it very high in shear.

Importance of high shear mixers in processing industry

The WAHAL Engineers has a rotary/stator work-head with precise engineering and a minimum tolerance, which delivers far better results due to high shear force produced between the rotor-stator work-head.

The high shear mixer made by Wahal Engineers features flexible adaptability to various media, tasks, and uses, taking account of procedural, technical, cost-efficient, and safety aspects.

Cosmetic Products - Creams associated Lotions

 CBD oil, or Cannabidiol, is an associate oil derived from cannabis. It’s used in cosmetics products, foods, and pharmaceuticals, and is becoming progressively fashionable because of the various health benefits. CBD oil claims to alleviate pain, inflammation, anxiety, and insomnia. It contains no psychoactive substance - tetrahydrocannabinol - the mind-altering ingredient, so you will experience no 'high' from it, even though if you eat it as a supplement or capsule. Due to the increased market share of CBD oil, Wahal Engineer’s mixers are rapidly getting used for the R&D of Cannabidiol production process machinery and small-scale production.

Manufacture of emollient Creams associated Lotions

The formulation of sunscreen creams may be advanced science. Because of exaggerated demand for higher sun protection factors (SPF) and restrictions on the utilization of some actinic ray filters in cosmetics. Therefore, the producing technique plays a very important part in maximizing allowable substance performance. Sun protection merchandise is either an oil-in-water or water-in-oil emulsion. These include emollients and lubricants, emulsifying and thickening agents, perfume, color, preservatives, and UV filters and absorbers, similar to oxide or metallic element oxide.  However, effective UV protection is dependent on the completeness of dispersion associated with the particle size of the actinic ray filters and absorbers.

Cannabidiol: The Procedure

CBD is mostly provided in liquid form, and counting on concentration is an extremely viscous liquid. Attributable to the wide selection of merchandise similar to lotions, skincare products, muscle balms, and creams, the process varies depending on the formulation and ingredients used.  However, identical Cannabidiol production process machinery should include the given pointers.

• The mixing system should be capable of blending the liquids of wide, completely different viscosities for cannabidiol production process machinery.

• It must be capable of dispersing the oil finely and uniformly into the liquid to introduce emulsions in CBD oil processors.

• CBD oil products must be efficiently tested; therefore, production should be consistent between batches to confirm that the quantity of CBD oil within the product doesn't exceed regulative guidelines. 

The process is commonly administered at raised temperatures, unremarkably between 120 - 150ºF (50 - 80ºC) to cut back body and aid type action of emulsions in CBD oil processors.

Mayonnaise Preparation Plant

 Vacuum homogenization unit, a customized integrated solution for mixing, cutting, homogenizing and emulsification applications. The process takes place in a hermetically sealed environment thus, along with mixing, solids are introduced into the liquid stream under vacuum. 

Wahal Engineers Process takes great pleasure in introducing itself as one of the leading Equipment Manufacturer for the Mayonnaise Making High Shear Mixer Machine. It can be used by Mayonnaise, Mayonnaise Machine, Garlic Mayonnaise Making Machine.

1. Four stage homogenizer for perfect mixing, emulsification and achieving fine droplets of the emulsion.
2. Contr-rotary agitator comprises of perforated blades and scrapers for perfect blending of the ingredients in the main vessel.
3. Direct Steam Injection (DSI) for perfect and efficient heating of the product.
4. Bucket lifts for the automatic feeding of solids, vegetables, and other ingredients directly into the main vessel.
5. Vacuum Homogenization under a hermetically sealed environment ensuring a smooth texture and eliminating air pockets in the final product. Also, helps to incorporate solid ingredients into the process easy and also lowers the boiling point of the product and thus saves a lot of energy and even the process time is shortened extensively.
6. Automatic dosing unit for a controlled dosage of oil, solids, liquids and all other ingredients.
7. PLC/SCADA based Control Panel with HMI for recipe storage along with actuated valves, load cells for weight indication, flow control for recipe formulation.