Wahal Process Technologies - High Shear Homogenizer: February 2022

Friday, 18 February 2022

Soya milk is a high protein, iron-rich milky liquid produced from pressing

Soya milk is a high protein, iron-rich milky liquid produced from pressing ground, cooked soybeans. Creamy white soy milk resembles cow's milk but in fact differs from its dairy counterpart in a number of ways. Not only is it higher in protein and iron content, but it is cholesterol-free, low fat, and low sodium. It is, however, lower in calcium and must be fortified with calcium when given to growing children.

The manufacturing process

The soybean is a low acid food and as such, is a good host for the breeding of harmful bacteria. Thus, the manufacturing process is "aseptic," meaning that at a certain point in its production, the soy milk is sealed off from any air because it might introduce dangerous bacteria into the product. The development of successful, affordable aseptic production of soy milk has been of tremendous importance in the mass production of this beverage.

The initial phases of the production of soy milk do not have to be sealed off to air; only later does this happen.

Friday, 11 February 2022

Decorative Emulsion Paint

Industry: Paint and lacquer industry

End product: Decorative Emulsion Paint

Application: Dispersing pigments and fillers in water

Process plant for architectural coatings

Our customers include the world's leading dispersed paint manufacturers Many of whom have now abandoned traditional production processes and switched to Wahal Engineer's liquid powder mixer technology.

We are committed to serving all of our customers, individually, with the full potential of the operation. Together we explore the whole chain of processes and identify each concept in order to find the best solution. Whether we connect each machine to existing process vessels or set up a complete, turnkey system: High efficiency is our gold standard.

Advantages compared to the previous process:

Wahal Engineer liquid powder mixer allows our customers to better position themselves in the future. The simplification of process steps means that there is a greater potential for productivity adjustment. Our plants not only reduce production times significantly but also provide greater savings compared to conventional production methods in terms of raw materials and energy consumption.

Thursday, 10 February 2022

Liquid Syrup Production Plants

Wahal Plants for the Product of Liquid Syrup is an ideal tool in the pharmaceutical industry for the production of Oral Liquids. It is specially designed to consider two key factors that directly affect the quality of Liquids. Low liquid handling and clean operation during production.

Wahal Equipment Offers Liquid Syrup Production Plants From 50 Litres To 20,000 Liters. Needless to say, it also offers the benefits of effective use of staff. The Sugar Melt is made of numerous sheets which are installed in the construction legs . The filter is made of quality material embedded between the Sugar Melt vessel and the ship's production vessel. Manufacturing Machine Made with a reliable sheet and all welding is done with argon arc. The complete unit will be mounted on a Portable trolley attached with:

Wahal Inline Homogenizer
Wahal Inline homogenizer with mounting & motor

We are designing a beverage production industry for the use of one operator and one assistant, which saves on significant labour costs.

Sugar syrup - production vessels are provided with a strong coil.
Heating and cooling, designed for an internal vacuum to facilitate the transfer of sugar from stores to a syrup vessel.
The sugar syrup is transferred to production vessels via the first filter of online sugar syrup via vacuum.
The inflow of all agitator propellers is grounded using a specially designed machine surface with a strong metal.
The advantage of lower propeller agitators over ordinary agitators is that there is no shaft vibration, no connection to the drive coupling, which leads to lower maintenance costs for the oral fluid industry.
Pipes, pipe fittings, and valves on the machine, are seamless, electrically polished inside with standard DIN unions and silicon gaskets.
We equipped the ship's maintenance holes with davit, and the repair hole slide slipped instead of lift.
Automation is available, suitable for the purpose of the process as:

All function controls with PLC controls with touch screen.
Level controls using capacitance probe or electronic load cells.
Digital indicator and controls for all Process time parameters, agitator speed, temperature, pressure and level.

Application and procedure:

Wahal engineer is designed and built to prepare vessels and integrate process information related to sterile injection solution, dispersion, eye products, syrup, and suppositories.

Preparing Tanks:

Extremely clean processing.
Minimum hand handling.
Compliance with design and cGMP
Up to 5,000 liters.
Atmospheric, Vacuum, or Functional Pressure.
Heat and cooling jacket.
Internal Pressure Vessel
Heat jacket pressure
Heat by steam or hot water.
Thermal Insulated.
Mechanical or Electro polishing of the interior.
Welded, open, or folded type cover
Integrated Cleaning
Physical killings on request.
Verification agreements and tool festival.

Flexible Speed Variations:

Agitator can be driven up or down or magnetically driven.
Propeller type, Anchor type supplied with Wahal High-speed disperser or Wahal rotor-stator homogenizer.
Single or double mechanical marking.

Wahal Water Syrup Manufacturing Industry / Fully Automated Liquid Manufacturing Industry which includes: