Primer - Red oxide paint mixer machine :- High Shear Homogenizers

  Topic: Paint Manufacturing Machine- Red Oxide Paint Mixer Machine 

There is more to paint than just a colour; it is a liquid material that dries to give a beautiful finish. The paint is generally carved using four materials: pigment, binder, solvent, and additive. Pigments provide colour, hide, and bulk; binders provide performance and support for dry paint film; solvent acts as a vehicle for the pigment and binder to get to the final surface; additives provide additional enhancements like biocides, deformers, co-solvents, and more. There are five crucial steps in the manufacturing of paint: ingredient preparation, pigment dispersion, let down, laboratory testing, and canning. To conduct this process with fluidity, various paint manufacturing machines are used since 1718. 

To ameliorate the paint manufacturing process, companies these days use the Primer / red oxide paint mixer machine. The Primer/ Red oxide paint mixer machine combines cement and oxide first in the dry form and then slowly adds water to get a consistent slurry-like mix. This mix is a natural or synthetic inorganic red pigment that provides a lightfast colour at a low cost. The machine makes sure that purity, suitable size, and brightness remain the same for each lot. So paint manufacturing companies can use this stellar and agile mixer machine and help their customers provide an adequate base coat to the desired metal surface. 

                               

Wahal Engineers provides an efficient solution with a variety of machines such as High Shear Homogenizers, which is designed to incorporate customers’ need for application, relying on the principle of the high Centrifugal force. This force is produced due to the high RPM of the rotor mounted on the main spindle, in turn creating a very high shear resulting from the sleek design of minimal tolerance between the rotor and stator, culminating in a precise technique. Besides, we also provide a wide variety while talking about homogenizer, as we have increased our horizons to cover Bottom drive Homogenizers, Bottom mounted homogenizers, Batch Homogenizer, Intak Batch Homogenizer, Enclosed Shaft Homogenizer, Inline Homogenizer, Single Stage Inline Homogenizer, Two-Stage Inline Homogenizer, and Four Stage Inline Homogenizer each serving a purpose to make its application service efficient. 

Primer- Red Oxide Paint Mixer Machine: High speed disperser for paints

In addition to this, another solution provided by Wahal Process Technologies Pvt. Ltd is Bead Mills with its peer variants such as Dyna Mill, Dyno Mill, and Sand Mill that are manufactured using high-grade raw material to increase optimization. Premium  ZR splash series provides energy transfer from main motors to the grinding beads and is provided with a well-built agitator disc. It ensures to break solid matters into grounded form with low power consumption, highest efficiency, and fine milling effect. Therefore, Wahal engineers welcome leading paint manufacturers, high speed disperser for paints to paint making machine take advantage of these stellar and vivacious mixer machines that will provide flawless solutions for them. Be rest assured as these machines are manufactured in compliance with the set industry standards using graded stainless steel, mild steel, Hastelloy, and nickel. So, choose these machines to create a robust foundation for top-notch quality paint.

Automotive coatings, Paints

High Shear Mixers for Paint, Automotive Coating Industries  

Wahal Engineer’s High Shear Mixer has the all round solution to this problem. The affectivity of the disperser fails to produce a uniform dispersed emulsion.

The emulsion may apparently appear to be uniform and well dispersed but with time it becomes unstable and one phase soon separates. Wahal Engineer’s manufactured high shear mixer has formulated an efficient way out to resolve the challenge.

The turbulence produced as a result of the high shear obtained from the rotor and stator indulges in the breaking up of the larger solid particles into minute size and to form a stable uniform emulsion.  In some cases the disperser is able to achieve a sufficiently small droplet size, but that success comes only at the cost of excessive heat build-up, and an unnecessarily long and costly mix cycle.

 

Wahal Process Technologies Pvt. Ltd  manufactured high shear mixer is the ultimate solution when time and cost is a concern, as the time required by the high shear mixer is drastically reduced because of its high efficiency. This in turns affect the product quality thereby increasing productivity.  In emulsion applications involving materials as epoxies, silicone polymers, acrylics and urethanes, the failure in disperser can be averted with a Wahal Engineering manufactured batch-type high shear mixer (HSM) with a rotor/stator design. As the rotating blades pass each opening in the stator, materials are expelled at high velocity into the surrounding mix. Combining mechanical and hydraulic shear, the rotor/stator can quickly reduce droplet size to the submicron range. For non-shear sensitive formulations, a fine screen stator will accelerate this process producing superior dispersions in a fraction of the time.